Install the seat post into the frame and lower it to the lowest position and tighten the pop pin securely. Slide the seat slide into the top of the seat post with the saddle pointed towards the front of the bike. Page 7: Assembly And Installation Of The Handlebar And Post Star Trac Product Support Assembly and Installation of the Handlebar and Post NXT Only 1 Positioning the handlebar post with the numbers 1 on top and insert the handlebar into the handlebar sleeve locking it at number 2 Slide the handlebar onto the handlebar post insert with the water bottle holders facing forward and align the three screw holes.
Page 8: Testing The Bike Star Trac Product Support Testing the bike Use this checklist to perform the bike test procedure to ensure the bike is operating properly. Recheck all bolts to make sure they are all tightened to the proper torque specification and no parts were left off the bike or are missing. Page Preventative Maintenance To keep your bike in top condition, Star Trac strongly recommends performing the regular daily, weekly and monthly preventive maintenance routines outlined below.
Keep the area well ventilated. Over tightening the chain will result in chain breakage or reduction in life of the chain, leaving the chain too loose will result in the chain coming off the sprocket.
Remove the left crank arm the one without the sprocket and chain. Remove the plastic dust cover by popping it off with a small screwdriver to expose the 14 mm bolt. Cranks must be removed from the spindle to service the bottom bracket bearings. Remove the cranks arm bolts using the 14 MM socket 3. Remove the crank arms using a crank removal tool CCP-2 4.
The square spindle is made with a slight upward sloping taper. The crank square fitting also has a slight taper. The crank bolt acts as the pressing tool and forces the arm up the slope of the spindle. The bolt or must be tight enough to keep from loosening, use a torque wrench and tighten to 30 foot pounds. Failure to tighten the pedal can result in pedal wear or breakage.
Unscrew and pull out the pop pin while pulling up on the handlebar or seatpost. Print page 1 Print document 21 pages. Rename the bookmark. Delete bookmark? NOTE: If you are missing any of the parts listed above, inspect the packing material and the box for items that may have been overlooked.
Take care not to drop or lean the bike on the handle bar pop pin. Carefully stand the bike up in the normal upright position on a stable surface so it will not tip over during assembly. Following these steps in order will minimize the build time and ensure proper assembly. Lift up the rear of the bike frame and place the rear leg assembly in position under the frame, aligning the holes in the leg with the holes in the frame.
The nut should be on the bottom of the bike and the head of the screw on the top of the bike. NOTE: The front foot assembly has wheels attached to the front edge. Be sure the wheels face forward when installing the front leg assembly. Stand the bike frame upright and gently tip the front of the bike up and position the front foot under the frame, with the wheels facing forward. Attach the front foot assembly to the frame, aligning the holes in the foot with the holes in the frame.
Welcome to ManualMachine. We have sent a verification link to to complete your registration. Log In Sign Up. Forgot password? Enter your email address and check your inbox. Please check your email for further instructions. Enter a new password. Star Trac. Description Qty. Handlebar Post 1 M10x1. Handlebar Assy. Page 2 of 9Star Trac Product Support Assembly Following these steps in order will minimize the build time and ensure proper assembly.
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